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Location: Reedsburg, WI, USA
Segment: Machine building
Challenge: Automation of parts washers
Solution: SmartWire-DT
Results: Drastic reduction in wiring time and a more intelligent machine
While the number of parts washer manufacturers may be small, the demand is extremely high and the need for sanitized parts continues to climb. Customers depend on a solution that will quickly and efficiently clean a high volume of parts and demand the shortest lead time between production and final end-user installation.
“Each part has to meet a cleanliness specification. Customers are looking for consistent cleaning and repeatability,” said Dave Barney, founder and owner of Renegade Parts Washers. Barney goes on to explain the ever-increasing complexities that his original design faces as the need for more efficient cleaning becomes more apparent. With each addition of a new process—whether it is a rinse cycle, a drying cycle, or a movement as simple as a door automatically opening and closing—his machines, namely the electrical systems, become more intricate.
An intelligent control panel wiring solution, Eaton’s SmartWire-DT is an innovative product that reduces panel and machine wiring complexity by consolidating complex circuit wiring into a single, durable cable.
The unique, cost-effective solution simplifies device installation, connects to standard networks, and streamlines machine construction, installation and commissioning.
SmartWire-DT has drastically reduced the complexity of connecting control panel components to the sensors and actuators outside of the panel. Altogether, wiring time on these highly sophisticated machines has been condensed from a 4-hour process to an exercise that can now be completed in as little as 40 minutes.
Outside of the panel, industry standard M12 connectors are used to enable quick and easy connection of sensors and actuators via a single power and communications cable; thereby eliminating the need for large wiring trays or other means to protect cable bundles. Use of the M12 connections also enables easy disconnection and reconnection of devices if needed for shipping.
In addition, the SmartWire-DT system opens the door to more refined diagnostics. “From a programming standpoint, it gives you much more capability,” said Trent Barney, operations manager and programmer with Renegade. To support the highest possible machine uptime, the SmartWire-DT solution allows for immediate and precise detection of faults and failures within the machine to speed troubleshooting.
“Our customers demand a lot of what the PLCs can offer,” said Dave Barney. “The ability for consumers to access statistics, such as cycle counters, calendars and number of washes, is an extremely useful capability. The solution also offers the ability to add the self-diagnosing stage, which we’re very excited about,” he added.
Our customers demand a lot of what the PLCs can offer. The ability for consumers to access statistics such as cycle counters, calendars and number of washes is an extremely useful capability.
